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ADE Systems > Products > BTD 101 (HV) – Battery Tightness Tester

BTD 101 (HV) – Battery Tightness Tester

BTD 101 (HV) – Battery Tightness Tester
BTD 101 (HV) – Battery Tightness Tester - Image 2

BTD 101 (HV) – Battery Tightness Tester

The BTD 101 tightness tester is designed for precise, efficient and reliable work with electric vehicles. With user-friendly features, automatic pressure regulation and comprehensive data management, it is an indispensable tool for workshops working on components such as battery packs and motor drive boxes. The special head attachment prevents equipment damage due to accidental disconnection and ensures safe handling.

The BTD 101 tests the leak tightness of a wide range of modules, including battery packs, liquid cooling plates and motor drive boxes, thus contributing to the safety of electric vehicles. It works with an Android 4.4.2 operating system and offers a user-friendly interface on a 10.1-inch display that allows easy touch operation. The leak tester automatically adjusts the pressure to the set target pressure and inflates the product. Once the target pressure is reached, it automatically switches to wait mode and starts leak detection. With these functions, the BTD 101 supports workshops in ensuring the quality and safety of electric vehicles.

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  • Fast and safe testing head attachment prevents equipment damage due to accidental disconnection
  • Adjustments for reliable and consistent test results thanks to servo motor control
  • Suitable for various components such as battery packs and motor drive boxes by supporting low and high pressure tests
  • Reduced on-site setup time thanks to pre-installed operating system and guided commissioning
  • No PC required thanks to automatic checks and software updates via WLAN
  • Support for troubleshooting and customer documentation through operating data logs and detailed test reports
Pressure range
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
Pressure range

Automatic pressure regulation range
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
0 – 500 kPa
Pressure range

Range of testing time
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
0 – 9999 s
Pressure range

Detection standard display resolution
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
0.1 Pa
Pressure range

Display
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
10“ LCD touchscreen
Pressure range

Operating system
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
Android 4.4.2
Pressure range

Processor
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
ARM Cortex-A9 Tetranuclear
S5P 4418 1.4 GHz
Pressure range

Random access memory
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
1 GB DDR 3
Pressure range

Hard disk space
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
16 GB EMMC
Pressure range

Language
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
Multilingual
Pressure range

Ingress protection standard
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
IP41
Pressure range

Certification information
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
CE, RoHS
Pressure range

Power adapter
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
AC 110 – 240 V, 50 – 60 Hz
Pressure range

Operating temperature range
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
0 – 50 °C
Pressure range

Humidity requirements for operation
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
10 – 90 % (+25 ℃)
Pressure range

Air pressure requirements for operation environment
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
80 – 108 kPa
Pressure range

Dimensions (L x W x H)
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
413 x 238 x 253 mm
Pressure range

Weight
  • High pressure range: 10 – 500 kPa
  • Detection accuracy: 0.05 % FS
  • Low pressure range: 0 – 10 kPa
  • Detection accuracy: 0.05 % FS
5.3 kg
Tightness Tester Set BTD 101
1 699 505 335
Power adapter 110 V/220 V
1 699 503 024
Power cord (F-Type) 230 V
1 699 505 336
Magnetic joint kit (outlet)
S P04 521 934
Intake pipe with male coupler
1 699 505 339
Ф6 to Ф6 connector
S P04 521 939
Ф8 to Ф8 connector
S P04 521 938
Self-check plug
S P04 521 940
Tool bag
S P04 521 937
Flight case
S P04 521 936
Gas intake/outtake pipe, Ф6
1 699 505 345
Gas intake/outtake pipe, Ф8
1 699 505 346
USB memory stick
1 699 505 356
WLAN USB adaptor
1 699 505 227

All accessories are included in the scope of delivery but can be also purchased seperately.

 
 
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What our customers say?

Complete SupportReal feedback from workshops and fleet managers who rely on ADE Systems for equipment, calibration and support.

Poznan,,Poland,,April,05,,2018:,Bosch,Service,,Professional,Car,Service,
5.0

Very happy !

"ADE Systems handled our MOT calibrations without fuss and kept us fully compliant. Their engineer arrived on time, completed the calibration and left paperwork ready for our DVSA audit — very professional."
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Owner, Valley Road Garage
ADE Systems

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